Plush toys are the preferred gift products for many corporate promotional activities, and most companies choose to customize their corporate brand image into dolls, converting their virtual characters into physical lines, achieving cultural promotion and brand marketing effects. Today, the editor will introduce to you the production customization process of plush toys!
The production process of customizing plush toys can generally be divided into the following processes:
Design, confirm cutting, look at photos - make layout design, fill cotton, cut thread, check needle, sew machine, bind and shape - packaging.
Common material selection for customizing plush toys:
1. Short plush
A new type of knitted warp knitted plush fabric with short plush is developed. After in-depth development, the product series includes ultra soft plush, shiny ultra soft, flat silk, flat plush, and short plush product series, which are widely used in various industries such as clothing, bedding, clothing, shoes, and hats.
2. Short plush
A standing plush textile fabric with a fluffy fabric resembling fur, also known as "sea tiger velvet". The front face is evenly covered with gathered chemical fibers of hair, and the matte leather is plump and smooth, rich in fat and elasticity, with excellent breathability.
3. Crystal Super Soft
The rough surface of crystal super soft velvet is more delicate and has a better touch. Chemical fibers have a high density, strong layering of hair, and a bright appearance. Compared to the original ultra soft, they have a higher smoothness, a softer and more durable touch, and are cold resistant, warm, and silky. The material is delicate and environmentally friendly.
4. Curly fluff
Most of them are granular hair, lamb hair, or hair roots that are bunched and curled up at the top. Usually used to make toys with a more classical style, with more long hair ensuring 15mm; The price is much more cost-effective compared to Shanghai style curly hair.
Selection of basic filling materials for customizing plush toys:
1. PP cotton
Nickname: doll cotton, padding cotton, also known as padding cotton, made of recycled polyester short fibers, is a general artificial synthetic fiber, mainly consisting of ordinary fibers and hollow fibers. Widely used in the fields of toy refilling, clothing, and bedding sets. PP cotton is the most commonly used filling material for plush toys.
2. Washed cotton
Water washed cotton is made from fabric as raw material, and after special treatment, the surface color and glossiness of the textile fabric are gentler, and the touch is softer. It also shows some sense of edge material in slight wrinkles.
3. Down cotton
Produced and processed by a unique process using ultra-fine fiber cloth of different sizes, it is called down cotton due to its quality resembling a down jacket. The vast majority of it is also called silk cotton or hollow cotton. This equipment is lightweight, has a delicate touch, is soft, has good insulation and insulation, is not easily deformed, and is not easy to penetrate silk.
4. Foam plastic particles
Foamed plastic particles are as soft and white as small snowflakes, as smooth as natural pearls, with a sense of hierarchy and extensibility, not easy to deform, good air permeability, comfortable flow, and more environmentally friendly and healthy. Usually used as padding for pillows or plush toys, it is very common.
The specific customization processes for plush toys include:
Screen printing ink, woven labels, packaging printing, electroembroidery, etc. Customized parts are usually on the tail end of plush toys, woven labels, or price labels. Customized content can also be printed with the company's QR code, etc.
The above is the plush toy customization manual. The lifelike appearance of a plush toy is extremely important for the customization experience of early designers and plate makers.
